Cleaning and Operation of COD Digester SOP

1.0 OBJECTIVE :
  • To provide a procedure for operation of COD Digester.
2.0 SCOPE :
  • This procedure is applicable to Bio Technics India make COD Digester.
3.0 RESPONSIBILITY :
  • Quality Control Chemist and above
4.0 ACCOUNTABILITY:
  • Quality Control Head
5.0 PROCEDURE :

5.1 PRECAUTIONS

  • Ensure that the instrument is clean and free from dust.
  • Keep instrument 1 feet away from wall.
  • Keep instrument away from wash basin or any water source.
  • Ensure that any solvent/chemical does not fall on the aluminum block, when it is hot.
  • Use asbestos gloves while handling the hot tubes.
  • Do not try to remove the tubes from the COD block and keep it in the tube stand.
  • Do not try to remove the condenser tube when it is hot.
  • Switch OFF the instrument when not in use.     
  • Calibrate the digital timer controller and heating sensor of COD Digester once in year by the approved outside agency.

5.2 CLEANING:

  • Disconnect the instrument from electrical connection.
  • Clean the instrument with soft cloth.
  • Clean the tubes as per SOP of Cleaning of Laboratory Glassware.

5.3 OPERATION

  • Connect the instrument to main supply. Switch on the main supply.
  • The red coloured bulb will glow indicating the power supply is connected.
  • The orange coloured bulb will glow indicating heater is on.
  • The orange coloured bulb remains on till the temperature is attained and will get switched off when the desired temperature is attained.
  • Adjust the required temperature and time with the help of keys given on the digital controller panel.
  • Press SET key.
  • Display will show SP for temperature.
  • Set 150°C temperature with the help of up and down key.
  • Again press SET key.
  • Display will show soak time.
  • Set 2.0 Hours time with the help of up and down key.
  • In soak time parameter the digits before decimal are hours & after decimal it is minutes. i.e, (hh:mm)
  • Fill 30 ml of the content of sample in each tube and tightly close with condenser tube.
  • Place 30 ml filled tubes in the aluminum COD block of COD Digester for 2 hours.
  • After completing the cycle, digital alarm for 10 seconds will produce and heating will get automatically stopped.
  • Allow to cool at room temperature.
  • Perform further analysis as per Specification of Chemical Oxygen Demand.
 6.0 ABBREVIATIONS:
AbbreviationExpanded form
CODChemical oxygen demand
SPSet point
°CDegree Celsius
hh:mmHours:Minutes
%Percentage
mlMilliliter

7.0 ANNEXURES:

Nil

8.0 SOP REFERENCES
  •  Manual of COD Digester

END OF THE SOP